SERVICE · INDUSTRIAL CONTROLS
CONTROL WIRING & INDUSTRIAL CIRCUITS
MOTOR STARTERS · VFD INSTALLATION & PROGRAMMING · PLC INTEGRATION · AUTOMATION CIRCUITS
OVERVIEW
WHAT WE DO
Industrial control systems are the interface between electrical power and mechanical function. A motor does not start without a control circuit. A conveyor does not stop at the right position without limit switches and PLC logic. A production line does not run safely without interlocks, safety relays, and verified emergency stop circuits. Lightning Mobile Electric installs, programs, and troubleshoots industrial control wiring for manufacturing facilities, distribution centers, process operations, and commercial HVAC systems — with the precision and documentation that industrial environments require.
CAPABILITIES
SCOPE OF SERVICE
MOTOR STARTERS & MCC WORK
Across-the-line starters, reversing starters, and motor control center (MCC) bucket installations for three-phase motors from fractional horsepower to hundreds of horsepower. We install, wire, and commission control circuits — pilot devices, limit switches, overload relays, and safety interlocks — and document control sequences in ladder diagram format for maintenance staff. MCC bucket replacement and section additions are performed under lockout/tagout with the MCC bus live.
- • Full-voltage and reduced-voltage starter installation
- • Reversing and multi-speed starter wiring
- • MCC bucket installation and replacement
- • Overload relay sizing and setting verification
- • Control circuit pilot device wiring
- • Starter documentation: control diagram and component ID
VARIABLE FREQUENCY DRIVES
VFDs reduce energy consumption on variable-torque loads — fans, pumps, compressors — by matching motor speed to actual demand. They also extend motor life by eliminating across-the-line starting inrush current. We install VFDs, configure parameters for the specific motor and application, perform motor tuning, install input and output reactors where harmonic filtering is required, and verify energy savings against the pre-installation baseline.
- • VFD installation with proper enclosure and ventilation
- • Parameter configuration for motor nameplate data
- • Application-specific parameter tuning (fans, pumps, conveyors)
- • Input line reactor and output filter installation
- • Harmonic analysis and mitigation where required
- • Energy savings baseline and post-installation verification
PLC & AUTOMATION INTEGRATION
Programmable logic controllers are the decision-makers in automated production and process systems. We install I/O wiring between PLCs and field devices — sensors, actuators, limit switches, proximity detectors, and motor drives — terminate correctly to minimize electrical noise, and coordinate with controls engineers on program verification. We do not write PLC programs from scratch but work alongside automation engineers to install, troubleshoot, and document control system wiring.
- • Digital and analog I/O wiring to PLC modules
- • Sensor and proximity switch installation and calibration
- • Safety relay and safety PLC wiring
- • Emergency stop circuit design and installation
- • Interlock wiring per safety specifications
- • Control panel wire labeling and documentation
CONTROL CIRCUIT MODIFICATION
Production equipment is modified, relocated, and upgraded throughout its life. Control circuits require corresponding changes — new interlocks, modified sequences, added safety relays, or complete panel rewires for equipment upgrades. We execute control circuit modifications with field markup documentation, updated wiring diagrams, and functional testing before the machine is returned to production.
- • Contactor, relay, and timer replacement
- • Control circuit modification for equipment upgrades
- • Safety interlock addition and verification
- • Limit switch and proximity sensor replacement
- • Control panel rewire for equipment relocation
- • Updated wiring diagram delivery at project close-out
TRUSTED BY FORTUNE 500 AND NATIONAL ACCOUNTS
THE 3P METHOD
HOW WE DELIVER
DESIGN
Control circuit design, component specification, panel layout, and wiring diagram development — based on the application requirements and applicable safety standards.
INSTALL
Conduit and cable installation, control panel assembly, field device wiring, and termination — with wire labeling per the wiring diagram at every connection point.
PROGRAM
VFD parameter configuration and motor tuning, PLC I/O verification, control sequence simulation, and safety interlock functional testing.
TEST & COMMISSION
Functional testing of every control circuit, safety circuit verification, motor rotation check, and operator training on system controls and reset procedures.
COMMON QUESTIONS
FREQUENTLY ASKED
AREA OF OPERATIONS
COVERING THE INTERMOUNTAIN WEST
COLORADO · UTAH · WYOMING · IDAHO · OKLAHOMA